2. What is GMAW?
Gas metal arc welding (GMAW) is an automatic or
semi-automatic welding process. Also called MIG (Metal Inert
Gas) welding .Shielding gas and a continuous, consumable
wire electrode are fed through a welding gun. GMAW uses a
constant power source such as voltage or a direct current to
weld together materials such as steel and aluminum. GMAW is
popular in industries such as car manufacturing due to its speed
and versatility.
GMAW was first developed at the turn of the 19th
century, when carbon were used. By the late 19th century, metal
electrodes had been invented, and by 1920, General Electric
invented the early predecessor of GMAW. By 1953, the use of
carbon dioxide to weld was developed. It quickly gained
popularity, as it made welding more economical.
GMAW is widely used by the sheet metal industry.
Arc spot welding has replaced resistance or rivet welding. It is
also used in robot welding, in which robots operate the welding
gun and the sheet metal in order to save on time and cost. GMAW
is not generally suitable for outdoor use, as changes in the
atmosphere can cause the shielding gas to dissipate and the
quality of the weld to be inferior. It is also unsuitable for
underwater welding for the same reasons.
The equipment used in GMAW is a welding gun, a wire
feed unit, an electrode wire and a shielding gas supply. When
the control switch is turned on the wire feed, electrical power
and gas flow are initiated. This causes an electric arc to be
struck. The gas nozzle is used to direct the welding gas evenly
into the welding zone.
The basic technique used in GMAW is quite simple. The
operator guides the welding gun with care and orientation along
the area to be welded. It is important to keep to a consistent
tip-to-work distance, as the electrode may overheat or waste
shielding gas. The correct angle of the gun is also important;
it should be held at 45¡ã when fillet welding and 90¡ã when
welding a flat surface.GMAW can be extremely dangerous if the
proper precautions are not taken. Welders must wear protective
clothing, including long sleeved jackets capable of withstanding
heat and flames. Leather gloves should also be worn when
handling the welding gun.
The brightness of the electric arc can
also cause the retina in the eye to burn, so helmets with
protective faceplates must be used to prevent exposure. GMAW
should never be attempted without the implementation of all
proper safety procedures.
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